Search results for "Surface integrity"

Advanced Machining Processes

2017

This chapter provides comprehensive knowledge regarding both well-established achievements in manufacturing and new trends in improving machining processes, taking into account physical, design and technological aspects. The background of machining advancements is outlined, including all components of the machining system and typical machining operations such as turning, milling and drilling and different construction materials. In particular, this short survey covers such machining techniques as high-speed machining/cutting (HSM/HSC), hard part machining, dry and near-dry machining (MQL), high-performance machining (HPM), multitasking/complete machining, and assisted and hybrid machining. …

On the optimization of the cutting conditions for an improved corrosion resistance of OFHC copper

2018

International audience; Machining has a particular impact on the surface integrity and on corrosion resistance of components. In fact, material removal induces geometrical, mechanical and micro-structural modifications in the machined surface and sub-surface that alter the electrochemical behavior of the material, and so the aging process. In this study, oxygen free high conductivity copper (OFHC) has machined under orthogonal cutting conditions using uncoated cemented carbide tools. Then, the corrosion resistance in 0.1 M NaCl salt fog atmosphere of the machined samples is analyzed. Finally, the optimal cutting conditions, including the tool geometry, for an improved corrosion resistance a…

Improving surface integrity of additively manufactured GP1 stainless steel by roller burnishing

2020

Abstract Additive manufacturing can rapidly fabricate the desired components by selectively melting and solidifying feedstock, rather than conventional subtractive machining. However, the difference between the two routes in terms of surface integrity of the final component is relevant. This paper presents a strategy to control the surface characteristics of additively manufactured stainless steel by roller burnishing. In particular, process parameters have been carefully selected to improve the surface integrity of the worked material. The quality of the surface has been analyzed in terms of roughness, hardness, microstructure and residual stresses. The overall product endurance under high…

Friction Model for Tool/Work Material Contact Applied to Surface Integrity Prediction in Orthogonal Cutting Simulation

2017

Abstract Tribological behavior at both tool/chip and tool/work material interfaces should be highly considered while simulating the machining process. In fact, it is no longer accurate to suppose one independent constant friction coefficient at the tool/chip interface, since in reality it depends on the applied contact conditions, including the sliding velocity and pressure. The contact conditions at both above mentioned interfaces may affect the thermal and mechanical phenomena and consequently the surface integrity predictions. In this article, the influence of contact conditions (sliding velocity) on the tribological behavior of uncoated tungsten carbide tool against OFHC copper work mat…

The effects of cryogenic cooling on surface integrity in hard machining: A comparison with dry machining

2012

An Experimental Investigation of Residual Stresses in Hard Machining of AISI 52100 Steel

2011

In this paper an experimental investigation was conducted to determine the effects of the tool cutting-edge geometry, workpiece hardness, cutting speed, and microstructural changes (white and dark layers) on the residual stresses in dry orthogonal hard machining of AISI 52100 steel. X-ray diffraction technique was used to obtain in-depth residual stresses profiles in both axial and circumferential directions. The results show that tool geometry, workpiece hardness and cutting parameters significantly affect the surface residual stress, maximum compressive residual stress below the machined surface and its location. Moreover, microstructural analysis shows that thermally-induced phase transf…

Surface Integrity and Microstructural Phenomena of Ck 60 Steel Due to Electro-Discharge Machining

2006

Multi-physical analysis of the electrochemical behaviour of OFHC copper surfaces obtained by orthogonal cutting

2020

International audience; As mechanical, physical, and microstructural properties of metals can be significantly affected by the machining process, electrochemical properties and corrosion resistance are consequently altered. Manufacturers should control the impact of cutting conditions on surface integrity, as it will affect the component’s functional performance and life. This study addresses the case of orthogonal cutting of oxygen-free high conductivity (OFHC) copper. A set of experiments was performed and a statistical analysis was conducted to reveal the relationship between the cutting conditions and the surface integrity in terms of residualstresses, microstructure, plastic deformatio…

The effects of cryogenic cooling on surface integrity in hard machining: A comparison with dry machining

2012

Abstract This paper presents results of an experimental study of cryogenic machining of hardened AISI 52100 steel, focusing on surface integrity. Experiments were performed under dry and cryogenic cooling conditions using CBN tools varying cutting speeds, workpiece hardness and tool geometry. Surface integrity parameters (surface roughness, white layer thickness, residual stresses, metallurgical conditions including grain size, phase transformation, etc.) were investigated to establish the effects of cryogenic cooling on the surface integrity of the machined component, and results were compared with those from dry hard machining. Overall, cryogenic cooling provides improved surface integrit…

Surface Integrity

2008

This chapter provides comprehensive knowledge regarding the state and properties of both surface and subsurface layers generated during machining processes, including different associated mechanical and thermal influences. Basic models of the superficial layer and factors effecting surface integrity are presented. Decomposition of surface topography into roughness, waviness and form along with appropriate filtering methods is outlined. The characterization of surface roughness based on 2D and 3D roughness parameters as well as motif, fractal and frequency characteristics are presented. In particular, all standardized areal surface parameters are specified, and practical examples are provide…